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    The SB1391 Universal Motion Control Module

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Product Specification
CONTROLLER:
  • Dual Processor Architecture:
    • 20MHz Intel 80C196KD for high-level tasks and management
    • 80MHz SB2500 ACS Servo Processor per 0axis for real-time control tasks
  • Memory:
    Firmware:
    256k
    RAM: 256k
    Nonvolatile Memory: 128k, 100,000 write cycles
    User Program Memory: 32k

POSITION CONTROL:

  • Sampling Rate: Position Control:
  • Sampling Rate: 20kHz
  • Control Algorithms: Pgain, acceleration feed-forward, automatic velocity feed-forward, anti-reset windup
  • Trajectory Calculation Rate: 1kHz
  • Range: ¡¾999,999,999 counts
  • Accuracy: ¡¾1 encoder count
  • Position Feedback:
    Primary:
    Incremental encoder (+ Hall) or resolver
    Secondary: Incremental encoder only
    Encoder: Incremental, 3 channel (A, B, I), differential line drivers, 0-5V
    Supply Voltage: 5V
    Maximum current consumption from onboard supply: 100mA per encoder (200mA total) (Use external supply if higher current is needed)
  • Hall: 3 channel, 0-5V or equivalent commutation tracks
  • Resolver: (option must be specified with order)
    Onboard RDC:
    12-bit resolution (4096 counts/rev), 1kHz bandwidth
    Frequency: 5-7kHz
    Reference voltage: 4V¡¾20% rms
    Reference current (@5kHz): <25mA rms
    Transformation Ratio: 0.5
    DC Resistance: Rotor >15ohms, stator >40ohms
    Pole Pairs: 1

Dual Loop Capability:
Primary feedback (encoder only) for velocity and commutation, secondary feedback (encoder only) for position

  • Position Registration Delay: <1µsecond
    Position Event Generator (PEG™):
    Output:
    Differential line driver, 0-5V
    Delay: <0.2µsecond
    Position Compare Accuracy: ¡¾1 count at up to 5,000,000 counts/second
    Repetition Rate:
    Random Mode: 5 events/0.001second
    Incremental Mode: Up to 1MHz

VELOCITY CONTROL:

  • Sampling Rate: 20kHz
  • Control Algorithm: PI + second order low pass filter.
  • Range: Up to 128,000,000 counts/second
  • Resolution: 1 count/second
  • Incremental Encoder Count Rate: Up to 32,000,000 counts/second
    Velocity Accuracy:
    Long Term: 0.005%
    Short Term: 0.01%-0.5% (system-dependent)
    Acceleration Range: Up to 2,000,000,000 counts/second2

COMMUNICATIONS:

  • Standard: RS232/422/485, up to 57,600 baud
  • Optional: CAN networking with CANopen protocol, up to 1 Mbit/second

DRIVE:

  • Type: PWM, digital current control
  • PWM Frequency: 20kHz
  • Motor Types: AC induction, DC brush, DC brushless (AC servo/synchronous)
  • Current Loop Sampling Rate: 20kHz.
  • Control Algorithm: PI
  • Current Resolution: 12 bit
  • Bus Voltage: 120-370VDC (85-264VAC)
  • Phase Current (Sine Wave Amplitude):
    SB1391A:
    5A Continuous, 10A Peak (1 sec.)
    SB1391B: 10A Continuous, 20A Peak (1 sec.)
    SB1391C: 15A Continuous, 30A Peak (1 sec.)
  • Minimum Inductance: 0.5mH
  • Current Ripple: <0.25A (320VDC, 6A, L=2mH)

I/O:

  • Safety Inputs: Left limit, right limit, E-stop
  • General Purpose Inputs: Eight
  • General Purpose Outputs: Eight, 50mA/output, maximum total current 350mA, fully protected against overloads
  • Features Common to Safety & General Purpose I/O: Fed by common external supply via the I/O connector
    Type: Source, opto-isolated (contact factory for other configurations)
    Response Time: <1msecond
    External Supply Range: 5VDC (¡¾10%) or 24VDC (¡¾20%), detected automatically
  • Analog Input: Differential, ¡¾10V, 12-bit resolution
  • Analog Output: Single ended, ¡¾10V, 10-bit resolution

POWER SUPPLIES:

  • Separate Supplies: Drive and control (For I/O supply, see I/O section above)
  • Drive: 85-265VAC, single phase
  • Control (Backup): 24VDC (¡¾20%) or 18VAC (¡¾20%), 20W
  • Regeneration:
    Built-in:
    R = 140ohms, 100W
    External: Power resistor with R > 15ohms
  • Recommended Power: >200W

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