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    The SB1381 Universal Motion Control Module

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Product Specifications:
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CONTROLLER:

  • Dual Processor Architecture:
    -
    20MHz Intel 80C196KD for high-level tasks and management
    - 80MHz SB2500 ACS Servo Processor for real-time control tasks
  • Memory:
    Firmware:
    256k
    RAM: 256k
    Nonvolatile Memory: 128k, 100,000 write cycles
    User Program Memory: 32k


POSITION CONTROL:

  • Sampling Rate: 20kHz
  • Control Algorithms: Pgain, acceleration feed-forward, automatic velocity feed-forward, anti-reset windup
  • Trajectory Calculation Rate: 1kHz
  • Range: ¡¾999,999,999 counts
  • Accuracy: ¡¾1 encoder count

Position Feedback:

  • Primary: Incremental encoder (+ Hall) or resolver
  • Secondary: Incremental encoder only
  • Encoder: Incremental, 3 channel (A, B, I), differential line drivers, 0-5V
    Supply Voltage: 5V
    Maximum current consumption from onboard supply: 125mA per encoder (250mA total) (Use external supply if higher current is needed.)
  • Hall: 3 channel, 0-5V or equivalent commutation tracks
  • Resolver (This option must be specified with order):
    Onboard RDC:
    12-Bit resolution (4096 counts/rev), 1kHz bandwidth
    Frequency: 5-7kHz
    Reference Voltage: 4V ¡¾20% rms
    Reference Current (@5kHz): <25mA rms
    Transformation Ratio: 0.5
    DC Resistance: Rotor >15ohms, stator >40ohms
    Pole Pairs: 1

Dual Loop Capabilities:

  • Primary feedback (encoder only) for velocity and commutation; secondary feedback (encoder only) for position
  • Position Registration Delay: <1µsecond
  • Position Event Generator (PEG?):
    Output:
    Differential line driver, 0-5V
    Delay: <0.2µsecond
    Position Compare Accuracy: ¡¾1 count at up to 5,000,000 counts/second
    Repetition Rate:
    Random Mode:
    5 events/0.001 second
    Incremental Mode: up to 1MHz

VELOCITY CONTROL:

  • Sampling Rate: 20kHz
  • Control Algorithm: PI + second order low pass filter
  • Range: Up to 128,000,000 counts/second
  • Resolution: 1 count/second
  • Incremental Encoder Count Rate: Up to 32,000,000 counts/second
  • Velocity Accuracy:
    Long Term:
    0.005%
    Short Term: 0.01% - 0.5% (system-dependent)
    Acceleration Range: Up to 2,000,000,000 counts/second2
    Acceleration build-up time (Smooth Factor): 1-255 milliseconds

COMMUNICATIONS:

  • Standard: RS232/422/485, up to 57,600 baud

DRIVE:

  • Type: PWM, digital current control
  • PWM Frequency: 20kHz
  • Motor Types: AC induction, DC brush, DC brushless (AC servo/synchronous)
  • Current Loop Sampling Rate: 20kHz
  • Control Algorithm: PI
  • Current Resolution: 12 bit
  • Bus Voltage:
    SB1381B: 24-60VDC
    SB1381C: 60-120VDC
  • Phase Current (Sine Wave Amplitude):
    SB1381B: 7.5A continuous, 15A peak for 1 second
    SB1381C: 5A continuous, 10A peak for 1 second
  • Minimum Inductance: 0.5mH
  • Current Ripple: <0.25A (60VDC, 6A, L=2mH)

I/O:

  • Safety Inputs: Left and right limit per axis, E-stop
  • General Purpose Inputs: 8 (2 are fast inputs with propagation delay <0.2msec)
  • General Purpose Outputs: 8, 50mA/output, 350mA maximum total current, overload protected
  • Features Common to Safety & General Purpose I/O: Fed by common external supply via the I/O connector
    Type: Source, opto-isolated (contact factory for other configurations)
    Response Time: <1msecond
    External Supply Range: 5VDC (¡¾10%) or 24VDC (¡¾20%), detected automatically
  • Analog Inputs: Differential, ¡¾10V, 12-bit resolution
  • Analog Outputs: Single ended, ¡¾10V, 10-bit resolution

POWER SUPPLIES:

  • Separate Supplies: Drive and control (For I/O, see I/O section)
    An isolated transformer must be used to meet CE requirements.
  • Drive:
    SB1381B:
    24-60VDC (17-45VAC)
    SB1381C: 60-120VDC (45-85VAC)
    Control (Backup): 24VDC (¡¾20%), 30W
  • Regeneration (Built in):
    SB1381B
    : R = 100ohms, 30W
    SB1381C: R = 200ohms, 60W

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